Voltage Drop Calculator
Calculate voltage drop for copper or aluminum wire by AWG gauge, distance, and current.
NEC Voltage Drop Guidelines
The National Electrical Code (NEC) recommends keeping voltage drop to 3% or less for branch circuits and 5% or less total (feeder + branch combined). While these are recommendations rather than hard requirements in most cases, exceeding them can cause equipment to underperform, overheat motors, and shorten appliance lifespans.
The formula used is: Vdrop = 2 × R × I × (distance / 1000), where R is the resistance per 1,000 feet from standard wire tables. The factor of 2 accounts for the round-trip current path (hot and neutral/return conductors).
Aluminum conductors have approximately 61% of the conductivity of copper, giving them about 1.61× the resistance per foot at equivalent gauge. Aluminum is commonly used for service entrances and large feeders where cost savings are significant.